Electric Hand Valve Control Hydraulic Metal Baler with 1600 kN Force 25MPa for Scrap Recycling

Electric Hand Valve Control Hydraulic Metal Baler with 1600 kN Force 25MPa for Scrap Recycling

Product Overview

The Y83-160 metal baler is a 160 ton hydraulic scrap press designed to compress loose ferrous and non-ferrous metal into dense, transport-ready bales. With 1600 kN nominal force, a 1600 × 1000 × 800 mm compression chamber and an estimated processing capacity of 2–3 tons per hour, it offers a practical balance between output, machine footprint and installed power for small and medium recycling operations.

This hydraulic metal baler can produce either 350 × 350 mm or 400 × 400 mm square-section bales, with an adjustable bale length of approximately 400–600 mm. A bale density above 1800 kg/m³ helps scrap yards reduce storage volume, improve truck and container loading efficiency, and prepare consistent feedstock for steel mills, foundries and other downstream metal processors.

The standard machine uses manual hydraulic valve control and turn-out bale discharge. PLC semi-automatic control, remote operation, feeding conveyors, oil cooling systems and customized electrical configurations can be supplied according to the buyer’s operating requirements.

Cause: Why Loose Scrap Metal Creates Handling and Transport Problems

Uncompressed scrap steel, sheet offcuts, wire and mixed light metal occupy excessive warehouse and container space. Their irregular shapes make the material difficult to stack, create unstable loads and require repeated handling.

These problems can result in:

• Higher transportation cost per ton
• Inefficient use of storage space
• Difficult material sorting and loading
• Unstable feedstock for furnaces
• Increased labor and handling time

Solution: Dense and Uniform Bales for Efficient Metal Recycling

The Y83-160 hydraulic scrap metal baler applies controlled hydraulic pressure through the chamber lid and compression rams. Loose scrap is compressed into compact, uniform bales that are easier to store, weigh, handle and transport.

Its large loading chamber accepts mixed batches and reduces material preparation time. Two available bale-section sizes allow buyers to match the finished bale to their furnace opening, warehouse layout, lifting equipment or container loading plan.

Additional benefits include:

• 1600 kN compression force for light and medium scrap
• Rated processing capacity of 2000–3000 kg/h
• Compact bales suitable for stacking and transportation
• Turn-out discharge for convenient bale removal
• 30 kW installed power
• Manual operation with optional PLC automation
• Customizable voltage, control system and feeding method

Specifications

Actual output and bale weight depend on the scrap type, original bulk density, piece size, operator feeding speed, selected bale dimensions and control configuration. Final technical details should be confirmed according to the buyer’s material.

Application

The Y83-160 metal recycling baler is suitable for recycling facilities that require stable 2–3 t/h processing and compact, furnace-ready bales.

Typical applications include:

• Scrap steel yards: Light steel scrap, thin plate, production offcuts and mixed compressible steel
• Metalworking plants: Stamping skeletons, punched scrap, wire and rejected metal components
• Foundries and steel mills: Preparation of uniform charge material for more convenient furnace feeding
• Automotive dismantling: Drained body-sheet offcuts and appropriately sized vehicle metal parts
• Non-ferrous recycling: Aluminum and copper scrap after material-specific testing
• Collection and transfer stations: Volume reduction before storage or container transportation

Oversized structural steel and heavy sections should be pre-cut before loading. Sealed cylinders, pressurized containers, explosive items, flammable residues and hazardous materials must never be placed inside the baler.

How It Works

1. Prepared scrap is loaded into the 1600 × 1000 × 800 mm compression chamber by hand, grab or conveyor.
2. The chamber lid closes to contain and pre-compress the loose material.
3. The hydraulic rams apply pressure and compress the scrap to the selected bale section and length.
4. After compression is completed, the hydraulic pressure is released.
5. The turn-out mechanism discharges the finished bale from the chamber.
6. The operator removes the bale, checks the chamber and begins the next working cycle.

How To Choose the Right Metal Baler

Confirm the material type

Identify whether the material is light scrap steel, sheet offcuts, wire, aluminum, copper or mixed metal. Also confirm the maximum piece size and whether pre-cutting is required.

Calculate the required output

The reference capacity of the Y83-160 is 2–3 t/h. When calculating daily output, allow time for material sorting, chamber loading, bale removal and normal operating pauses.

Select the bale dimensions

Choose 350 × 350 mm when a smaller bale section or furnace opening is required. Select 400 × 400 mm when a larger bale is more suitable for storage, lifting equipment or container loading.

Choose the control system

Manual hydraulic valve control offers straightforward operation and easier maintenance. PLC semi-automatic control is recommended when repeatable working cycles and fewer operator actions are required.

Check the installation conditions

Confirm the local voltage, frequency, three-phase power supply, foundation, feeding access, ambient temperature, oil-cooling requirements and bale-removal space before finalizing the machine configuration.

FAQ

1. What materials can the Y83-160 metal baler process?

It is suitable for light scrap steel, sheet offcuts, stamping waste, wire and other compressible metal. Aluminum and copper can also be processed, but the expected bale density and feeding method should be evaluated using the buyer’s actual material.

2. Is the capacity always 2–3 tons per hour?

No. The stated capacity is a reference range. Actual output depends on scrap bulk density, piece size, sorting efficiency, loading method, operator experience and the selected control system.

3. Which bale size should I choose?

The 350 × 350 mm section is suitable when a smaller bale or furnace opening is required. The 400 × 400 mm option can reduce the total number of bales and suit larger handling equipment. Bale length is adjustable within the specified range.

4. Can the machine use PLC or remote control?

Yes. The standard configuration uses manual hydraulic valve control. PLC semi-automatic operation and remote control can be customized according to the buyer’s preferred working sequence.

5. What after-sales support is available?

WANSHIDA provides installation guidance, operating documentation, spare-parts support and remote technical assistance. On-site installation and commissioning can also be arranged when required. The standard warranty is 12 months, subject to the final contract.

To receive a matched Y83-160 metal baler proposal, please provide the scrap type, maximum material size, required daily capacity, preferred bale size and local power supply.