With the rapid growth of India’s construction and steel industries, recycling plants are increasingly required to process heavy scrap materials, especially thick rebar, H-beams, and large structural scrap. Conventional cutting equipment often fails to deliver sufficient cutting force, resulting in low productivity and high labor dependency.

An Indian recycling facility specializing in heavy steel scrap urgently needed a stable and high-capacity solution to handle oversized materials on a daily basis. Existing equipment could not meet the required throughput or cutting consistency, leading to inefficiencies and downtime.

To address this challenge, we supplied an 800-ton hydraulic gantry shear engineered for continuous heavy-duty operation. This system features 8000 kN of cutting force, a reinforced frame structure, and PLC-controlled automatic operation, enabling efficient processing of thick steel sections, such as rebar and H-beams.

After installation and commissioning, the customer reported significantly improved cutting efficiency, reduced manual handling, and more stable production output, which contributed to better overall operational performance.

Key Technical Parameters:

• Shear Force: 800 tons (8000 kN)

• Suitable Materials: Thick rebar, H-beams, and other heavy structural scrap

• Blade Design: Long blade suitable for cutting H-beams and rebar

• Power System: High-power hydraulic drive ensuring stable cutting

• Automation: PLC-controlled operation with high automation, reducing manual intervention

Why Our Customers Choose Us:

1. Customized Service: With over 40 years of industry experience, we provide tailored solutions to meet each client’s specific needs. From equipment design to installation and after-sales service, we have a dedicated team to offer comprehensive support throughout the entire lifecycle of the equipment.

2. Expert Engineering: Our experienced team of engineers ensures that each piece of equipment operates with maximum efficiency, stability, and safety. We offer customized design solutions based on the unique requirements of our customers.

3. Certifications: All our equipment is CE and ISO9001 certified, adhering to international standards, ensuring top-quality products that customers can rely on.

Project Summary

This project successfully solved the challenges faced by the Indian recycling facility in processing thick rebar and H-beam scrap. With the deployment of the 800-ton gantry shear, the customer experienced significant improvements in production efficiency and stability, while reducing manual labor and operating costs. Leveraging our 40 years of experience, professional team, and customized services, we provided a reliable solution for scrap recycling that delivered long-term benefits to our client.